{"id":1720,"date":"2021-10-12T17:01:57","date_gmt":"2021-10-12T15:01:57","guid":{"rendered":"https:\/\/www.kairospolska.pl\/?p=1720"},"modified":"2025-12-22T15:44:17","modified_gmt":"2025-12-22T14:44:17","slug":"porownanie-technologii-kairo-surf-i-fosforanowania","status":"publish","type":"post","link":"https:\/\/www.kairospolska.pl\/en\/comparison-of-kairo-surf-and-phosphate-technology\/","title":{"rendered":"Comparison of Kairo-SURF and phosphating technologies"},"content":{"rendered":"

<\/p>\n

\nHistory knows of many instances where excellent, innovative technologies have languished forgotten in drawers and laboratories. It was the case with the first electric cars, which were developed in the 19th century, and it was the case with Damascus steel, the ability to manufacture which disappeared after the 17th century. One of the more common reasons for this is a lack of willingness to learn about novelty. Meanwhile, a modern approach to the classics generates savings and gives you a competitive edge. It is no different with our most innovative product Kairo-SURF.<\/p>\n

In order to present the advantages most effectively Kairo-SURF chemistry<\/a> for surface preparation prior to powder coating, we compared it with the well-known and widely used phosphating technology.<\/p>\n

Chemical surface cleaning before painting\u00a0<\/strong><\/h4>\n

\n<\/div>

<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>
<\/span>

Phosphating<\/span><\/span><\/h3><\/div><\/header>
<\/div>
<\/p>\n

\nAlkaline pre-washing takes place at a high temperature of more than 50 \u00b0C.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nThe need for very thorough rinsing after pre-washing. Washed components, as a result of surface tension, can 'take' large quantities of bath chemicals with them, and room design constraints often necessitate shortened drip zones. As a result of the above engineering requirements, the conversion coating bath can be damaged by chemical cleaning agents.<\/p>\n

\n<\/div>

<\/div><\/div><\/div><\/div>
<\/span>

Kairo-SURF<\/span><\/span><\/h3><\/div><\/header>
<\/div>
<\/p>\n

\nThe chemistry allows simultaneous washing with the application of the conversion coating is carried out at 25-27 \u00b0C.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nWashing with conversion is usually carried out in a single step, allowing the entire process to be shortened, and possible bath transfer is not a risk. The technology allows the use of a backward cascade to reduce water consumption.<\/p>\n

\n<\/div>

<\/div><\/div><\/div><\/div><\/div><\/div>
<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>
<\/p>\n

Chemicals - safety<\/strong><\/h4>\n

\n<\/div>

<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>
<\/span>

Phosphating<\/span><\/span><\/h3><\/div><\/header>
<\/div>
<\/p>\n

\nChemicals used to clean and degrease surfaces are hazardous to the health of operators<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nIt requires the use of several chemical products in the process: pre-washing agent, additives to improve the wash, additives to correct the pH, a product to form a conversion coating, possibly fluoride additives (treatment of aluminium and zinc) not infrequently toxic.<\/p>\n

\n<\/div>

<\/div><\/div><\/div><\/div>
<\/span>

Kairo-SURF<\/span><\/span><\/h3><\/div><\/header>
<\/div>
<\/p>\n

\nKairo-SURF products are classified as \"irritant\". - are characterised by greater safety for operators.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nThis is one chemical for washing and applying the conversion coating<\/p>\n

\n<\/div>

<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>
<\/p>\n

Surface preparation process for painting<\/strong><\/h4>\n

\n<\/div>

<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>
<\/span>

Phosphating<\/span><\/span><\/h3><\/div><\/header>
<\/div>
<\/p>\n

\nNeed to control the parameters of multiple products.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nWorking within very narrow parameter ranges.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nComplicated, time- and resource-intensive measurement methods to control the phosphatisation process or requiring expensive equipment and reagents.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nThe need to use several chemical products on the paint line makes it difficult to dose and manage resources.<\/p>\n

\n<\/div>

<\/div><\/div><\/div><\/div>
<\/span>

Kairo-SURF<\/span><\/span><\/h3><\/div><\/header>
<\/div>
<\/p>\n

\nControl of only one chemical.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nThe bath works correctly over a wide pH range of 4.5 - 5.5. The process is controlled practically only by measuring the concentration.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nThe process is controlled by measuring concentration (simple titration with a sodium hydroxide solution) and pH.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nEasy process automation, e.g. the use of a dosing pump controlled by a pH probe or constant dosing simplifies the operation of the paint line<\/p>\n

\n<\/div>

<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>
<\/p>\n

DEMI water use and production waste<\/strong><\/h4>\n

\n<\/div>

<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>
<\/span>

Phosphating<\/span><\/span><\/h3><\/div><\/header>
<\/div>
<\/p>\n

\nThe need to use DEMI water, with a recommendation for use at each stage.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nSludge when phosphates are used in pre-washing<\/p>\n

\n<\/div>

<\/div><\/div><\/div><\/div>
<\/span>

Kairo-SURF<\/span><\/span><\/h3><\/div><\/header>
<\/div>
<\/p>\n

\nWe use process water to prepare the bath. If a DEMI station is present in the paint shop, DEMI water can be used in the final rinse.<\/p>\n

\n<\/div>

<\/div>
<\/p>\n

\nThe products do not contain phosphates - for this reason, there is no sludge in tanks and collectors.<\/p>\n

\n<\/div>

<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>
<\/p>\n

\nWe have outlined the many benefits for any powder coating plant of using the Kairo Surf product for surface preparation prior to painting. If you have any questions about implementing this technology at your facility, please feel free to contact.<\/a><\/p>\n

\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>

\n
\n\n\n

Find out how much you can gain from Kairos technology<\/h3>\n
\n\n\n
\n

Each line of surface preparation is different, but one thing remains common - the potential for real savings from switching to a modern surface preparation measures<\/strong> Kairos.\nOur calculator will quickly show you how reduced temperatures, reduced process steps and lower chemical consumption\ncan translate into concrete financial benefits<\/strong> in your production.<\/p>\n\n

\nSAVINGS CALCULATOR<\/span>\n<\/a><\/div>\n<\/div>\n\n
\"Kairos<\/div>\n<\/div>\n<\/div>\n<\/section><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section><\/p>","protected":false},"excerpt":{"rendered":"

History knows of many instances where excellent, innovative technologies have languished forgotten in drawers and laboratories. It was the case with the first electric cars, which were developed in the 19th century, and it was the case with Damascus steel, the ability to manufacture which disappeared after the 17th century. One of the more common reasons for this is a lack of willingness to learn about novelty. Meanwhile, a modern approach to the classics generates savings and gives you a competitive edge. It is no different with our most innovative product Kairo-SURF.<\/p>","protected":false},"author":1,"featured_media":1722,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-1720","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-bez-kategorii"],"yoast_head":"\nPor\u00f3wnanie technologii Kairo-SURF i fosforanowania | Blog | Kairos Polska<\/title>\n<meta name=\"description\" content=\"Por\u00f3wnanie technologii Kairo-SURF i fosforanowania - por\u00f3wnanie obu technologii, zalety naszego \u015brodka Kairo Surf | Kairos Polska\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.kairospolska.pl\/en\/comparison-of-kairo-surf-and-phosphate-technology\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Por\u00f3wnanie technologii Kairo-SURF i fosforanowania | Blog | Kairos Polska\" \/>\n<meta property=\"og:description\" content=\"Por\u00f3wnanie technologii Kairo-SURF i fosforanowania - 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