{"id":1885,"date":"2022-04-25T13:27:41","date_gmt":"2022-04-25T11:27:41","guid":{"rendered":"https:\/\/www.kairospolska.pl\/?p=1885"},"modified":"2025-12-22T15:40:16","modified_gmt":"2025-12-22T14:40:16","slug":"oznaki-zle-przygotowanej-powierzchni-do-lakierownia-proszkowego","status":"publish","type":"post","link":"https:\/\/www.kairospolska.pl\/en\/signs-of-a-poorly-prepared-surface-for-powder-coating\/","title":{"rendered":"Signs of a poorly prepared surface for powder coating"},"content":{"rendered":"<div>\n<p>When painting surfaces, many mistakes can be made in both the preparation of the metal surface to be painted and the application of the paint. As a result, the paint film is not perfectly smooth and even, and it degrades or chips quickly. What can be done to avoid mistakes? We will try to explain the most common problems and, because of our company's specialisation in surface preparation, we will focus on this area.<\/p>\n<\/div>\n<div><img decoding=\"async\" class=\"aligncenter size-medium wp-image-1825\" src=\"https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/01\/kairosurf-ap-wdrozenie4-640x360.webp\" alt=\"Badly prepared surface for powder coating\" width=\"640\" height=\"360\" srcset=\"https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/01\/kairosurf-ap-wdrozenie4-640x360.webp 640w, https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/01\/kairosurf-ap-wdrozenie4-768x432.webp 768w, https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/01\/kairosurf-ap-wdrozenie4-320x180.webp 320w, https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/01\/kairosurf-ap-wdrozenie4.webp 1000w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/div>\n<div><\/div>\n<div>\n<ul>\n<li><strong>So-called fish eyes<\/strong> (Fish eyes - oval-shaped depressions in the paint surface which are best visible against the light. They are the result of incorrect surface preparation, such as residues of oils and waxes, parts that have not been fully dried or moisture in the air has accumulated on the surface between drying and varnishing. The most common cases are inaccurate cleaning and degreasing of the surface.\n<ul>\n<li>Countermeasures\n<ul>\n<li>checking the effectiveness of the surface preparation (working parameters - concentration, temperature, cleaning time)<\/li>\n<li>checking the accuracy of drying (temperature, time) and the possibility of transferring rinse water into the nooks and crannies of the workpieces<\/li>\n<li>preventing condensation from forming in the air - avoiding changes in room temperature or humidity.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<ul>\n<li>Incomplete cleaning of the surface with\u00a0<strong>white corrosion<\/strong>\u00a0from galvanised components, leaves lumps of zinc oxides and, as a result, an uneven paint finish. In addition, there is a risk of outgassing and subsequent\u00a0<b>needlepoint<\/b>.\n<ul>\n<li>Countermeasures\n<ul>\n<li>Mechanical removal of white corrosion by gentle grinding or blasting (e.g. corundum). These methods are time-consuming and can damage the surface of the zinc.<\/li>\n<li>chemical etching of the oxide layer.<\/li>\n<li>accepting only good quality material<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"aligncenter size-medium wp-image-1833\" src=\"https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/02\/ocynk-ogniowy-przygotowanie-2-640x426.webp\" alt=\"Badly prepared surface for powder coating\" width=\"640\" height=\"426\" srcset=\"https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/02\/ocynk-ogniowy-przygotowanie-2-640x426.webp 640w, https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/02\/ocynk-ogniowy-przygotowanie-2-768x512.webp 768w, https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/02\/ocynk-ogniowy-przygotowanie-2-320x213.webp 320w, https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/02\/ocynk-ogniowy-przygotowanie-2.webp 800w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li>Another example is the so-called<strong>\u00a0needlepoint\u00a0<\/strong>(pin-holing), which are small cavities formed by gas bubbles. They resemble pin pricks.  This is another result of inadequate cleaning of the surface or the release of gases trapped in the pores of either the hot-dip galvanised coating or the corrosion layer. It can also be caused by too much moisture or oil content in the compressed air.\n<ul>\n<li>Countermeasures\n<ul>\n<li>checking the effectiveness of the surface preparation (working parameters - concentration, temperature, cleaning time)<\/li>\n<li>prior degassing of the component by heating it at approx. 220-230 \u00b0C<\/li>\n<li>checking the efficiency of the dryer on the compressed air system or its installation or additional filters.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/div>\n<div>\n<ul>\n<li><b>Surface inclusions -\u00a0<\/b>pollutants from the air, from transport chains or stirred up dust during internal transport.\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li>The only way is to keep the shop floor tidy. We understand perfectly well how difficult a condition \ud83d\ude09 on the other hand, not everyone needs a so-called clean room.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<ul>\n<li>At the very end we will write about\u00a0<b>poor adhesion\u00a0<\/b>(adhesion) of the paint film. The most common causes are improper chemical treatment of the surface, overheating of the paint or possibly too short a polymerisation.\n<ul>\n<li>Countermeasures\n<ul>\n<li>checking the effectiveness of the surface preparation (working parameters - concentration, temperature, cleaning time)<\/li>\n<li>follow the recommendations of powder paint manufacturers regarding temperatures and polymerisation times.<\/li>\n<li>verify the temperature given by the cooker controller - check the temperature on the elements in the cooker with a pyrometer.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"aligncenter size-medium wp-image-1822\" src=\"https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/01\/kairosurf-ap-wdrozenie-640x410.webp\" alt=\"Badly prepared surface for powder coating\" width=\"640\" height=\"410\" srcset=\"https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/01\/kairosurf-ap-wdrozenie-640x410.webp 640w, https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/01\/kairosurf-ap-wdrozenie-768x492.webp 768w, https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/01\/kairosurf-ap-wdrozenie-320x205.webp 320w, https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2022\/01\/kairosurf-ap-wdrozenie.webp 1000w\" sizes=\"(max-width: 640px) 100vw, 640px\" \/><\/p>\n<p>&nbsp;<\/p>\n<\/div>\n<p><b>In paint defects directly related to surface preparation, our products will be able to solve the problem<\/b>. In addition to perfect surface preparation and even shortening the entire process, KairoSurf products allow the <a href=\"https:\/\/www.kairospolska.pl\/en\/how-to-reduce-energy-costs-in-a-paint-shop\/\">on energy savings - surface preparation takes place at 25\u00b0C<\/a>. We offer <a href=\"https:\/\/www.kairospolska.pl\/en\/contact\/\">free assistance<\/a> in implementation and advice at every stage.<\/p>\n<section class=\"kairos-kalkulator-section\" style=\"position: relative; z-index: 1; background-color: #f6f6f6; background-image: url('https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2020\/11\/bgn-gray-bottom-right-medium.png'); background-repeat: no-repeat; background-position: right bottom; background-size: cover; padding: 70px 0;\">\n<div class=\"kairos-kalkulator-container\" style=\"max-width: 1400px; margin: 0 auto; padding: 0 33px;\">\n<p><!-- TYTU\u0141 NA CA\u0141\u0104 SZEROKO\u015a\u0106 --><\/p>\n<h3 style=\"margin-bottom: 40px; margin-left: 80px; font-size: 32px; font-weight: bold;\">Find out how much you can gain from Kairos technology<\/h3>\n<div class=\"kairos-kalkulator-row\" style=\"display: flex; align-items: center; gap: 40px;\">\n<p><!-- LEWA KOLUMNA --><\/p>\n<div class=\"kairos-kalkulator-col kairos-kalkulator-col--text\" style=\"width: 50%;\">\n<p style=\"margin-bottom: 40px; font-size: 18px; line-height: 1.5;\">Each line of surface preparation is different, but one thing remains common - the potential for real savings from switching to a <strong>modern surface preparation measures<\/strong> Kairos.<br \/>\nOur calculator will quickly show how reduced temperatures, reduced process steps and lower chemical consumption<br \/>\ncan translate into concrete <strong>financial benefits<\/strong> in your production.<\/p>\n<div class=\"bt_bb_button bt_bb_color_scheme_6 bt_bb_style_filled bt_bb_size_large bt_bb_width_inline bt_bb_shape_inherit bt_bb_target_self bt_bb_align_inherit\" style=\"--primary-color: #ffffff; --secondary-color: #de002c;\" data-base=\"bt_bb_button\"><a class=\"bt_bb_link\" title=\"Savings calculator\" href=\"https:\/\/www.kairospolska.pl\/en\/phosphatising-cost-calculator\/\" target=\"_self\"><br \/>\n<span class=\"bt_bb_button_text\">SAVINGS CALCULATOR<\/span><br \/>\n<\/a><\/div>\n<\/div>\n<p><!-- PRAWA KOLUMNA --><\/p>\n<div class=\"kairos-kalkulator-col kairos-kalkulator-col--image\" style=\"width: 50%; position: relative;\"><img decoding=\"async\" style=\"max-width: 750px; width: 100%; margin-bottom: -40px;\" src=\"https:\/\/www.kairospolska.pl\/wp-content\/uploads\/2025\/11\/DSCF2969-scaled.jpg\" alt=\"Kairos savings calculator\" \/><\/div>\n<\/div>\n<\/div>\n<\/section>","protected":false},"excerpt":{"rendered":"<p>When painting surfaces, many mistakes can be made in both the preparation of the metal surface to be painted and the application of the paint. As a result, the paint film is not perfectly smooth and even, and it degrades or chips quickly. What can be done to avoid mistakes?<\/p>","protected":false},"author":1,"featured_media":1834,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-1885","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-bez-kategorii"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Oznaki \u017ale przygotowanej powierzchni do lakierownia proszkowego | Blog | Kairos Polska<\/title>\n<meta name=\"description\" content=\"Jak wygl\u0105da \u017ale przygotowana powierzchnia do lakierowania proszkowego? 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